Almost done: The Problem Woodblock

It was all going so well .. so well. I came back from Amsterdam and with a bit of faffing about with shimming and extra packing, printed 11 of the large Tree woodcuts.

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“Alder” one of my favuorites,  with the charcoal burners and rooks.

Then the last one just would not print.

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There is a low strip in the wood and sod’s law it is on a part of the block which really needs to print a nice even black.
All  day Friday and again on Monday I tried everything;  shims, extra strips on the back under the low spot, raising the grain with steam and sanding down the high spots but still it refuses to print.

By lunch time on Monday I knew this was doomed so the only remedy was to cut another block.  Resigned,  I came home and promptly feel ill with an awful cold and I thought I had come through the winter pretty well! Wednesday, still with my awful cold  but cheered by the arrival of frogs in the pond, I re-cut the block. What a pain. But as with all these setbacks there is something to learn.

The dip in the wood was impossible to discern in its raw state but in future before starting I will run a block and sandpaper over the surface of the wood to flag up any serious flaws. To be fair this is cheap plywood and its done pretty well so far.

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Eventually on Friday, still with the awful cold, I finally managed to print the last block.

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“Willow”… at last.

Printing these blocks on the Western Press has been interesting and quite a challenge. They are big plates so need lots of ink.  I have double inked most of them and re-inked the rollers after every 2 or 3 prints. The tricky thing has been keeping the printing more or less consistent over the series; not too dark and not too light. It’s a balance of inking and pressure.

Some blocks are slightly higher than others and need less packing, some need lots of packing and more re-inking. Each plate must be proofed individually. It’s a slow and painstaking business.

I decided early on that I would let the grain of the blocks show. It gives an added texture to the prints and of course, as they are about trees it is much more appropriate than slapping on a heavy black and obliterating all the fine grain texture.
I am hoping to make 20 books. 10 with these plates printed on the Western and 10 with images I print at home. I am hoping to add another colour to some. But the next step is the binding.

12 Trees Book: More Printing

Day Four: Monday:

Today more printing of the name blocks. Having printed one side of the separate sheets we are onto the reverse. It is Monday and over the weekend I had managed to forget the position of the deckle. Rather crucial for the finished book.
Only 10 wrongly printed sheets, so could have been worse! Its just a matter of learning by mistakes but hey that’s printmaking.
Printing this way needs intense concentration as every sheet is hand fed. Every sheet has to be kept pristine and taken off the cylinder at the end of the impression very carefully to avoid getting ink on the deckles. Mostly I succeed. Positioning the paper exactly in the gripper…the right way up is the first potential pitfall:

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This one is just fine!  If wrongly positioned it will cause incorrect registration on the sheet, which then has a knock on effect on the subsequent printings.. not good.
Then comes the impression:

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Here the “Oak” print, still on the cylinder, block perfectly positioned on the print bed by Patrick and then perfectly printed by me (the easy bit). The press inks up the block as it goes which is the joy of it. There are 4 ink rollers.. and therefore 4 opportunities for ink to transfer to somewhere it shouldn’t be or for me to catch the edge of the paper in a moment of lost concentration. Hmmm.

Day 5 Tuesday

A bit of a slow day due to a problem with some ink transferring to the paper from somewhere in the press. Fixed eventually by some dismantling and deep cleaning. But today we finished all the tree name plates. Hurrahhh

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Press being cleaned… slow job.

I am printing 25 copies of the book in the hopes of achieving 20 good ones. Each sheet will have to go through the press at least 4 times.  Keeping the sheets pristine is a challenge.At least 5 extra copies of each sheet are also printed as set up guides for the registration of the next element.

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These are my two working paper stacks. It is the whole of the edition plus the extra make ready sheets for positioning.

Day 5 Wednesday

Today we finished printing most of the small image blocks.
All the name blocks are done plus the small birds.

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The last name plate and small bird spot illustration.

Then the last small block, for the title page caused a headache due to the inconsistencies of the wood plate. The grain falls away slightly on one side which is a real pain. On the wood itself it is barely noticeable and I would not have known when cutting the ply. I might next time though!

Patrick has enormous patience in continuing to try various ways of adding packing, and re positioning the block to try to improve things. It will be fine, some things are hard won though.

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Patrick being very patient

Small strips of paper are put under the large block of low base to try to raise the low point just a millimetre. Trial and error is the only way. Tomorrow we will print it.

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My checklist of print runs completed.. almost half way.

Starting to Print 12 Trees

This week the printing of my 12 Trees book got underway.  I am printing the book at Logan Press with of course much help and guidance from everyone there, especially Patrick Roe, who owns the company, Tom who is an apprentice there and Bob the excellent compositor.
Before edition printing can start there is much to do in the way of testing paper, print quality, setting up the press etc etc. This takes quite a long time. Letterpress printing is not for the impatient.

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Firstly the plywood plates have to be made up to type high. Here Patrick  is setting up  a test plate using low base and small clips to hold the plates in place. Getting the correct printing pressure is a mix of packing the plate and packing the paper and a sprinkling of magic dust.
Because the plywood can vary very slightly each and every plate..30 in all… have to be both set up and printed individually.
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The plate must also be positioned correctly on the press bed to print in exactly the right place on the paper… each and every time.

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Once the positioning and pressure were set up we made some test prints but found snags due to the length of the press bed, the roller, the positioning of the large plates on the page etc etc. We achieved a lovely print but the paper flipped up at the end of printing and caught on the block leaving marks on the margin of the paper. How frustrating!!  Everything else was perfect. We tried many ways round this but in the end the decision was made to print the large images separately. There are often compromises in letterpress printing. Sometimes that can lead to a better result…? I am hoping this will be the case.Day two was setting  up some test type and the tree name blocks to make sure the press could cope with the paper size, the position of the title blocks and texts and to see how the paper would print these two elements.  I am hoping to use lovely Somerset paper produced by St Cuthbert’s Mill in Somerset which has a soft matt surface which will complement the woodcuts perfectly.

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One of the tree name blocks set up for printing and

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Two lines of type set…

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then locked up in the chase with the help of Bob,
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and on the press bed perfectly positioned.

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One of the test prints on the Somerset which worked out beautifully. Day three, yesterday, we started to print the edition. This involves taking apart the dummy to get the correct pagination. The dummy is crucial as a guide as is page numbering!

Patrick set up the tree name blocks, looked after the individual packing and the press and I eventually took over the printing. I am printing 20 of each page hoping for an edition of 15 books, plus some extra sheets on cheaper paper for positioning the type/other images for the next print run.
Each piece of paper will go through the press 4 times so there are quite a few opportunities for error.. especially as I am doing some of the actual printing! Each sheet is hand fed through the press so concentration on the correct position of the paper in the gripper is essential.I calculated I printed 120 sheets yesterday ! …only 75 to go for the initial print run. Then do it all another three times, then print the large plates only, another 240 more impressions. After all that I will have the body of the books completed ! Hurrahh.Next it will be on to designing the endpapers, covers and then binding the edition..Phew… maybe they will be done by Xmas!


Almost done…part two…

I have almost finished the woodblocks for the tree book. Hurraah.. It has been a long haul and a steep learning curve. Deciding to do this book has perhaps been a rather rash way to learn about woodcuts but I am so far down the road now that it really should be completed.Today has been trimming the text  blocks, neatening edges, sanding and cleaning up the blocks before final proofing tomorrow. Then there is finalising the dummy book, layouts and pagination before hopefully printing next week.

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Below two rather pleasing piles of blocks, 12 trees and 12 text blocks kept flat under weights.

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It is at the stage where I am not fond of anything about it, seeing only errors and compromises.  But that is an inevitable part of the process and what actually spurs me on to do better next time!

The proofing and printing will be more interesting to blog about than a pile of woodchips so more very soon!

Almost done…

It would be very boring to keep posting yet another woodcut in progress but I am pleased to say I’m just a few days away from completing the set of 12 trees and their text panels. Then there will be proofing and the inevitable last adjustments. Then the start of more decisions, title page, endpapers, colophon etc etc. Then hopefully printing in January… then binding.

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Xmas will just come and go as not only have I this book to complete, but also a set of delightful pig linocuts…more of that very soon.

So, a very Happy Christmas to all my readers. There may well be a” Wassail print” to welcome in the New Year. 2018 is looking busy!!

Block Cutting, Print Trials and more Sketching

This last week there has been more sketching, first print trials and block cutting for 12 Trees.It seems slow progress at the moment but there is so much prep to do before I can even start to cut the blocks, roughs to work out, blocks to cut and prepare and more sketching and research on the trees.
However I have started trial cutting the text headers today.

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Elder, Elm, Beech, some too big, some too small.
It’s trial and error.
What looks fine on the block sometimes doesn’t look great when printed and next to one of the large images.

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5 Part cut blocks..

More sketches while the weather is OK and there are a few leaves left.

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Field Maples,who seem to like to be in companionable threes.

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Ash Trees with their upturned branch ends and handsome black buds.

Last Friday I started looking at type at Logan Press and hand setting a few lines, proofing on a lovely little Albion

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Slow .. but progress.